Manufacturing
Capability:
Manufacturing facility located in Southern
California, approximately thirty (30) miles north of the Hollywood
Burbank Airport. Facilities include Metal Fabrication equipment,
full CNC Machine Shop, Plastic Fabrication equipment, including
3 Axis 5' x 10' machining centers, Thermal Forming and Welding
Equipment. Final Assembly and Test in a Class 1000 Clean Room
, equipped with D.I. Water System and CDA.
Clean
Room Assembly: Final Test and Assembly of our Clean Room
Products is carried out in our Class 1000 Clean Room. Equipment
is thoroughly cleaned with a mixture of IPA and DI Water prior
to being triple packaged for shipment.
Quality
Control: Policies and Procedures in place for incoming
material inspection, pre-assembly test of critical components,
spark test of plastic weldments, full liquid tests of all Plenums,
High Pressure CDA Testing of all Manifolds, followed by complete
Wet Test and Operational Test of all Systems Components. Final
Engineering review of project for Customer Specification Compliance.
Inventory
- Critical Path and Control: Standard Operation Procedures
for identifying all long lead items and specialized components
needed for engineering test. Components are scheduled and ordered
based on actual need date as assemblies fall into production schedule.
Critical materials and components are allocated and kitted on
Clean Room Carts dedicated to Special Projects.
Airflow
Considerations: The majority of SPEC's projects involve
equipment that will reside in a Clean Room. Every station has
an impact on the Clean Room Environment and SPEC designs its equipment
to minimize that impact. Different station designs are proposed
dependent upon the Customers desire for clean Laminar Air at the
station, reduced exhaust consumption, and specific safety requirements.
Process
Compatibility / Materials: The material of construction
used in Process Stations are usually chosen in this industry based
on Chemical Compatibility. SPEC then evaluates materials for Total
Process Compatibility. It is not enough for the material not to
be degraded by the chemical, the material and the chemical combined
must not degrade the process.
Production
Requirements - Thru-put, with Specific Needs: Varying
from Research and Laboratory Equipment to Highly Automated Production
Stations, part of the design task is to establish the Customers
needs for now and the foreseeable future, relative to capacity
and thru-put. SPEC has designed and implemented several types
of process automation, each to fit a particular need. The "AT"
System for high thru-put multi tank processes that transfer for
concurrent multi recipe processes offered with both passive and
active end effectors the"ALT, Active" Systems incorporate multi
axis robotic arm assemblies on a linear track for more complex
movement capabilities like SRD loading and wafer transfer system
interfaces.
Safety
Requirements: SPEC understands that different customers
have different specific safety requirements. The design approach
is to meet these requirements with methods that still allow complete
functionality of the equipment. In the absence of specifications
from the Customer, Systems are designed to meet NEC, OSHA, NFPC,
and ANSI Standards.